Manufacturing and MES
Every production minute counts. Agents anticipate maintenance needs, assure quality on every product and update the plan at once, so your line runs longer and more efficiently.
Integration
Your investment gains value. Indestera works with your existing MES's work order, downtime and quality data and records approved outcomes in it, so you move to AI while keeping your system.
Digitise your line quickly with a lean setup. Work orders, production counts, downtime reasons, andon and OEE come ready to use, on every line, with or without a PLC.
MES screens
From operator to plant manager, everyone sees the same truth on their own screen, so efficiency opportunities are spotted instantly.
Scenarios
Each scenario starts from a ready-made flow that you adapt to your lines and systems.
Predictive maintenance
When vibration rises, the agent finds the cause, proposes a lower speed and opens the work order.
Today
By the time a vibration alarm is noticed, the machine is often about to stop, and manuals and past records are searched by hand.
With Indestera
The agent reviews downtime history and the maintenance procedure and proposes a lower speed; once the shift lead approves, it sets the speed and opens the work order.
Result
Line availability rises, and maintenance happens on your plan, at your time.
Visual quality
A camera inspects every product; doubtful ones go to an operator for a decision.
Today
Label defects are caught late by sampling, and decisions on doubtful products are recorded by hand.
With Indestera
A camera captures every product and a model inspects the label; clear defects are diverted, doubtful products go to an operator and the decision is written to the MES.
Result
Only flawless products reach your customers, and your brand's reputation grows stronger.
Downtime management
A stop reported by the operator updates the order sequence and the maintenance work order together.
Today
When a line stops unexpectedly, planning and maintenance are called by phone and the order sequence is updated late.
With Indestera
The agent reviews the shift plan and order queue; if an order will be late it resequences orders in the ERP, opens a maintenance work order and informs the teams.
Result
Planning and maintenance act at the same time, and your delivery dates hold.
Spare parts
When stock falls below the minimum, the agent compares quotes and prepares the order.
Today
A critical part is noticed only when it runs out, and collecting quotes and approvals takes days.
With Indestera
The agent compares supplier quotes on price, delivery time and past performance and creates the order in the ERP once the purchasing manager approves.
Result
Parts are on your shelf before they are needed, so maintenance runs as planned and the line keeps producing.
Shift report
At the end of each shift, OEE, downtime and scrap are summarised and sent to the shift leads.
Today
The end-of-shift report is compiled by hand from different screens, and major losses can be missed.
With Indestera
When the shift ends, the agent reads OEE, downtime and scrap data, summarises the main losses and their causes and sends the report to the shift leads.
Result
Every shift is reported on time, and improvement opportunities become visible right away.
Standards
Production data follows the ISA-95 model, so it speaks the same language as your ERP and MES.
OEE and other indicators follow its definitions, so sites can be compared.
Machine states are tracked in a common language, so different machines read the same on one dashboard.
Connects to your existing machines over OPC UA, Modbus TCP and Siemens S7.
Standards alignment covers the product's data model and calculations.
In thirty minutes we take one of your processes, build an agent tailored to it and show it running.
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